Corrosion protection of mild steel using nanomaterials coating
DOI:
https://doi.org/10.5937/zasmat2304365PKeywords:
corrosion protection, nano composites; corrosion resistance, mild steelAbstract
Effectiveness of nanoparticle coatings in preventing corrosion of mild steel metal samples were experimentally determined. TiO2 and ZrO2 nanoparticles coatings were done by brush coating. Different samples were prepared by varying the parameters such as thickness of coatings, concentration of nanoparticles and temperature of heat treatment. Corrosion rate of both uncoated mild steel and coated using TiO2, ZrO2 samples was determined in the corrosive environments of 1M HCl and 3.5 wt% NaCl. From the experiments it was found that the coated mild steel samples prepared at temperature 80oC are more effective than samples prepared at 200 oC. It is observed that TiO2 coatings prepared with ratio 2:0.3, 0.182 mm coating thickness and heat treated at 80oC, and ZrO2 coatings with thickness of 0.185 mm, prepared from nanoparticle paste of 1:0.3 ratios, heat treated at 80 oC, have shown better protection for mild steel in 1M HCl and 3.5% NaCl solutions compared with other TiO2 and ZrO2 coatings.References
Anwar, M., Kurniawan, T., Asmara, Y.P., Harun, W., Oumar, N., Nandyanto, A.D. (2017) Morphology evaluation of ZrO2 dip coating on mild steel and its corrosion performance in NaOH solution.IOP Conference Series: Materials Science and Engineering, p.257
https://doi.org/10.1088/1757-899X/257/1/012087
Askari, M., Aliofkhazraei, M., Afroukhteh, S. (2019) A comprehensive review on internal corrosion and cracking of oil and gas pipelines.Journal of Natural Gas Science and Engineering, 71, 102971
https://doi.org/10.1016/j.jngse.2019.102971
Devaki, H., Gomathi, P.P. (2018) Corrosion studies using zeolite synthesized from fly ash.Indian Journal of Science and Technology, 9, 1-10
https://doi.org/10.17485/ijst/2016/v9i20/93147
Goyal, A., Pouya, H.S., Ganjian, E., Olubanwo, A.O., Khorami, M. (2019) Predicting the corrosion rate of steel in cathodically protected concrete using potential shift.Construction and Building Materials, 194, 344-349
https://doi.org/10.1016/j.conbuildmat.2018.10.153
Kirtay, S. (2014) Characterization of SiO2-TiO2 hybrid corrosion protective coatings on mild steel.Journal of Materials Engineering and Performance, 23(12), 4309-4315
https://doi.org/10.1007/s11665-014-1218-y
Li, Z., Jing, X., Yuan, Y., Zhang, M. (2012) Composite coatings on a Mg-Li alloy prepared by combined plasma electrolytic oxidation and sol-gel techniques.Corrosion Science, 63, 358-366
https://doi.org/10.1016/j.corsci.2012.06.018
Mansoori, H., Mirzaee, R., Esmaeilzadeh, F., Vojood, A., Dowrani, A.S. (2017) Pitting corrosion failure analysis of a wet gas pipeline.Engineering Failure Analysis, 82, 16-25
https://doi.org/10.1016/j.engfailanal.2017.08.012
Nasr, A., Björnsson, I., Honfi, D., Larsson, I.O., Johansson, J., Kjellström, E. (2021) A review of the potential impacts of climate change on the safety and performance of bridges.Sustainable and Resilient Infrastructure, 6(3-4), 192-212
https://doi.org/10.1080/23789689.2019.1593003
Pour-Ali, S., Dehghanian, C., Kosari, A. (2015) Corrosion protection of the reinforcing steels in chloride-laden concrete environment through epoxy/polyaniline-camphorsulfonate nanocomposite coating.Corrosion Science, 90, 239-247
https://doi.org/10.1016/j.corsci.2014.10.015
Shanaghi, A., Sabour, A.R., Shahrabi, T., Aliofkhazraee, M. (2009) Corrosion protection of mild steel by applying TiO2 nanoparticle coating via solgel method.Protection of Metals and Physical Chemistry of Surfaces, 45, 305-311
https://doi.org/10.1134/S2070205109030071
Stewart, M.G., Wang, X., Nguyen, M.N. (2012) Climate change adaptation for corrosion control of concrete infrastructure.Structural Safety, 35, 29-39
https://doi.org/10.1016/j.strusafe.2011.10.002
Yan, M., Sun, C., Xu, J., Dong, J., Ke, W. (2014) Role of Fe oxides in corrosion of pipeline steel in a red clay soil.Corrosion Science, 80, 309-317
https://doi.org/10.1016/j.corsci.2013.11.037
Zhong, C., Backes, G., Johann, L.M., Kittel, J., Schopphoven, T., Küppers, W. (2022) Development of a novel green coating process with laser.Scientific Reports, 12(1), 1-9
Downloads
Published
Issue
Section
License
Copyright (c) 2023 CC BY 4.0 by Authors
This work is licensed under a Creative Commons Attribution 4.0 International License.